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Transformer Heating &
Drying System - I2R |
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This project has
been achieved for
ABB; a transformer
manufacturer , in
Jefferson City - USA, in
2007-2008. A
compound integration
between hardware and
software has been
employed. This
system was meant to:
- Allow a complete
automated process
for transformer
heating, vacuuming
and oil filling.
- Monitor, verify
and save
temperature,
pressure, voltage,
current and power of
key system units
throughout the whole process.
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OVERVIEW
Transformer heating
and drying system consists
of 2 drying / oil
filling vacuum
chambers. These
chambers can be
operated either
manually through
touch screens
supplied by
manufacturer, or
remotely from the
computer. Each
chamber consists of
3 stations for
transformers. An I2R
system is added to
these chambers in
order to decrease
cycle time by using
electric power to
heat transformers to
target vacuum and
oil filling
temperature. The I2R
consists of three
independent
sub-systems that can
be connected to
either chambers .The
I2R systems labeled
System1, System2,
System3 are rated
for units up to 4MVA
and therefore will
be feeding station
1/2/3 of either
chambers.
Each subsystem
consists of an
electronic supply,
capacitor banks, a
step up transformer,
metering
transformers (PTs
and CTs), and
switching hardware.
Each of the three
subsystems uses two
cascaded power
supplies. Each two
cascaded power
supplies are rated
for 125 kVA. The
step up transformers
are rated 750 kVA
for the three
subsystems. The
primary voltage is
the maximum output
of the electronic
supplies. Seven taps
exist on the
secondary, 400V,
600V, 950V, 1400V,
2100V, 3200V, 4800V.
Each system includes
a capacitor bank to
supply additional
kVARs. Each
subsystem also
consists of PTs and
CTs which are used
to feed voltage and
current information
to the Wattmeter.
Switching hardware
is needed to be able
to switch between
chambers, to switch
between CT ratios,
and also to ground
the system is
necessary. |
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SYSTEM
HARDWARE
The whole system
involves various
number of hardware
components but we'll
here by introduce
the main hardware.
- 3-Phase Switching
Pacific power supply
(6 units, each 2 are
cascaded)
- Keithly
Multi-meters (1
unit)
- Norma 3 phase
Wattmeter (3 units)
- Multi-tap Step up
transformer with
motorized tap
changer
- Allen-Bradley PLC
- Capacitor banks
- CT/PT
- Power Switches
- Yokogawa Timer
Meters (3 units)
- Yokogawa Current
Meters (6 units) |
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